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WAREHOUSE DESIGN

As a trusted partner in warehouse design and conveyor solutions for many industries across New Zealand, our team, alongside our system integrator, OEM and automation partners collectively share the expertise and experience necessary to understand and implement the best way to set up a new warehousing facility - or rejig an existing space to cater to a change in operational requirements. 

As industries evolve and businesses strive for greater efficiency, the layout and design of warehouses can play a crucial role in how your operation runs in the long term, and adapts to these pressures as your business grows. MCL and our partners understand the importance of a well-planned warehouse layout, not just to start out with, but as a framework for flexibility. 

MCL collaborates closely with other industry experts to provide you with innovative solutions tailored to your specific needs that will help you get the best footing for success. No matter your budget, MCL and its partners can design, engineer and install automated conveyor systems, or an integrated conveyor solution incorporating; AS/RS, AGV’s and pick and pack solutions. 

Key challenges in warehouse desgin

Warehouse layout is a complex undertaking that requires careful consideration of various factors to ensure optimal efficiency and productivity. It’s also difficult logistically to reorganise a warehouse once you’ve laid it out, so it pays to think carefully about optimal workflow, and potential future proofing. While planning, you’re bound to come across some common challenges. 

One of the primary challenges in warehouse design is maximising space utilisation while still maintaining accessibility and ease of navigation. Traditional warehouse layouts can struggle to achieve this balance, resulting in wasted space and inefficient storage, or sacrificing comfort in order to maximise storage instead.

However, optimising workflow is crucial for warehouse operations to run smoothly and efficiently. Poorly designed workflows can lead to congestion, bottlenecks and delays in material handling processes. By carefully planning and designing workflow patterns, warehouse managers can minimise these issues and improve overall operational efficiency. Inefficient material handling can also lead to increased labour costs, longer lead times and decreased productivity overall. Conveyor systems play a crucial role in addressing these challenges by automating material transport and streamlining the movement of goods throughout the warehouse.

By investing in well-designed warehouse equipment and an intelligent layout, you’ll be able to create efficient material handling systems that both save space and make the facility more comfortable to navigate.

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Benefits of warehouse conveyor systems

  • Automation of Material Handling: Warehouse conveyor systems automate tasks such as loading, unloading and sorting, reducing manual labour and minimising human error or injury.

  • Efficient Material Transport: These systems facilitate faster movement of goods throughout the warehouse, resulting in shorter lead times, faster order fulfilment and increased customer satisfaction.

  • Workflow Optimisation: Conveyor systems minimise congestion and bottlenecks in material handling processes, ensuring smooth operation and preventing delays.

  • Versatility and Scalability: Warehouse conveyor systems are highly versatile and scalable, allowing businesses to adapt to changing needs and accommodate future growth easily.

  • Improved Profitability: Investing in a warehouse conveyor system enhances overall productivity by automating processes, optimising workflow and providing operational flexibility.

Why us?

Customized Solutions
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CUSTOMISED SOLUTIONS
CUSTOMISED SOLUTIONS

Highly detailed solutions are specifically designed to meet unique product & logistical needs.

Efficiency
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INCREASED EFFICIENCY AND PRODUCTIVITY
INCREASED EFFICIENCY AND PRODUCTIVITY

Fast efficient movement of goods, increasing throughput and reducing labour costs.

Space Optomization
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SPACE OPTIMISATION
SPACE OPTIMISATION

Vertical Transport Systems transport products between levels, allowing the use of overhead conveyors, which remove obstructions from your floor.

Reliability
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RELIABILITY AND DURABILITY
RELIABILITY AND DURABILITY

Built to withstand heavy-duty operations and provide long-lasting material handling solutions.

Book a free on-site consultation

Reach out now and talk to us about the possibility of booking a free on-site consultation. While on-site, we can talk you through the basics of how our systems will impact your efficiency with no cost to you.

Warehouse design features

At MCL, we offer a comprehensive range of solutions to help you lay out your warehouse design, including custom conveyor systems and floor planning services. 

Our experienced team works closely with you to understand your unique requirements and develop tailored solutions that meet your specific needs. From gravity roller conveyors to automated sortation systems, we have the expertise and precision-engineered equipment to design and build a warehouse layout that will maximise efficiency for your operation for many years to come.

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Custom Conveyor Design

  • Discuss objectives and provide an overview of potential solutions
  • Determine the most effective conveyor system layout
  • Calculate the belt loading and help select the correct motor and drive
  • Ensure you achieve the correct belt speed to meet your throughput requirements
  • Integrate your conveyor or conveyor system with other equipment


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Ongoing Deliverability & Support

At MCL we treat our clients as extensions of our own team, because your success is our success. We always offer comprehensive after-sales services, including continuous improvements to guarantee your long-term success. These upgrades are designed to integrate seamlessly with previous versions of our products, ensuring compatibility with your existing workflow.

For more details, ask about our Preventative Maintenance Scheduling (PMS), and we can help you eliminate downtime and stay ahead of all the necessary upkeep.

We value building trust with our partners with reliable delivery times and quick support for emergencies. With MCL, you can trust that your investment isn't just a product, it's a partnership.

Frequently Asked Questions

HOW DO YOU DESIGN A CONVEYOR SYSTEM?

Designing a conveyor system is a multi-step process that requires careful planning and consideration of various factors. Firstly, our team thoroughly assesses your warehouse layout, considering factors such as available space, ideal or current workflow patterns, and possible material handling requirements. 

As an example, a lot of warehouse systems across the logistics or distribution space have very basic gravity conveyors installed without much planning as to how they will actually optimise workflow. The focus here tends to be on Racking and Picking solutions, where it appears most of the budget goes. Overall the CAPEX is reduced by installing these conveyors, but the resulting operational costs are actually higher, with more labour required to drive, direct and handle goods. This means in many cases a powered conveyor will actually be cheaper to run long-term. 

Based on our expertise and our assessment of your warehouse layout, we can propose a tailored conveyor solution that integrates seamlessly with your existing processes and infrastructure (if there are any). Our experienced engineers leverage cutting-edge design tools and software to optimise conveyor layouts, select the appropriate equipment, and ensure you’re happy with the design. 

WHAT ARE THE BENEFITS OF A CONVEYOR IN A WAREHOUSE?

Conveyor systems offer a wide range of benefits for warehouse operations. One of the key advantages of conveyor systems is their ability to automate material handling processes, reducing the need for manual labour and speeding up the process of moving materials around your facility, with much less room for injury. 

Get In Touch

No matter the industry or application, MCL's conveyor systems are always engineered for performance, reliability and efficiency. With our customisable solutions and expert support, we help businesses achieve their goals and cut costs while they do it.

Experience the difference with MCL - a cost-effective and efficient solution for all your conveyor needs. Contact us today to discover how we can elevate your business to new heights with our custom conveyor solutions.