Merge Conveyor Systems

Need a merging conveyor for your business? At MCL, we aim to be your trusted partner for innovative conveyor solutions, including specialist equipment that can help you merge multiple product streams, such as our out-merge conveyor systems.

Product merging conveyors are great tools for helping you optimise your production line, enhancing efficiency in your business and optimising workflow. Merges require a high level of integration and control to ensure they deliver an optimal throughput and transfer rates. MCL’s system integrator, OEM and automation partners are adept at achieving peak performance.

With our custom-designed solutions, we can guarantee seamless integration with any existing warehouse management systems or other conveyor technology, empowering your business to thrive.

Merge conveyor systems and their importance

Merge Conveyor Systems are pivotal components of modern harvesting, logistics, manufacturing and packaging facilities. They allow multiple product streams to be combined into a single, cohesive flow. At MCL, we’ve seen first-hand how impactful these systems can be in enhancing productivity and maximising throughput.

There are many different ways to achieve merging of multiple conveyor lines, and a number of different modular products that might be the best fit for you based on the type of conveyors you are using. Talk to us about which systems are the best for you and the existing hardware you have in place.

Key benefits of merge conveyor systems

Increased Throughput: By eliminating bottlenecks and reducing downtime, merge conveyors boost throughput and productivity for your business.
Enhanced Flexibility: Merge conveyors offer flexibility in managing product flow and allow you to adapt to changing production needs.
Space Optimisation: The design and layout of merge conveyors helps you to make the most of your available floor space.
Reduced Labour: Automation of material handling tasks minimises the need for manual intervention, leading to cost savings.
Enhanced Accuracy: Merge conveyors ensure precise merging and sorting of products, reducing errors and improving accuracy in order fulfilment or production.
Scalability: Merge conveyor systems can be easily scaled up or down to accommodate changing production demands.

Merge conveyor system features

Our merge conveyor systems boast a range of advanced features designed to meet your specific needs. From adjustable merge angles to modular construction for easy customisation, our systems offer unparalleled versatility and performance.

Thanks to the use of durable materials and our design-backed precision engineering, our variety of merge conveyor solutions can deliver reliable improvements to your operation long-term, ensuring maximum uptime and minimal maintenance.

IMPROVED BOTTOM LINE

Our custom solutions improve the efficiency of your business by reducing downtime, optimising your existing systems and delivering quality products and ongoing service at a competitive price.
EASY INTEGRATION

We're adept at stepping into an existing supply chain and helping to streamline it by delivering resources on time, every time. We're proud to build relationships as strong as our products.
ONGOING EMERGENCY SUPPORT

From initial consultation to post-installation support, our dedicated team is attentive and on-call for follow-up orders or maintenance needs. We're always available should you need an emergency component.
DESIGN-LED SERVICE

We make it easy for you to get the details on our designs, so you can make informed decisions about them and easily overcome potential functional issues.

Why choose us for your conveyor merging needs?

At MCL, we're not just another conveyor supplier–we're your trusted partner in success. With our customer-centric approach and personalised solutions, we aim to go above and beyond to meet your unique requirements and exceed your expectations.

From initial consultation to our stellar ongoing support, we're committed to delivering exceptional service and unparalleled value at every step.

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CUSTOMISED SOLUTIONS

Highly detailed solutions are specifically designed to meet unique product and logistical needs.

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INCREASED EFFICIENCY AND PRODUCTIVITY

Fast efficient movement of goods, increasing throughput and reducing labour costs.

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SPACE OPTIMISATION

Vertical Transport Systems transport products between levels, allowing the use of overhead conveyors, which remove obstructions from your floor.

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RELIABILITY AND DURABILITY

Built to withstand heavy-duty operations and provide long-lasting material handling solutions.

Applications of merging conveyor systems

Merge conveyor systems find applications across a wide range of industries, including manufacturing, logistics, and distribution. From merging product lines to sorting and diverting packages, our systems offer versatile solutions for streamlining your operations and maximising efficiency.

At MCL, we have the expertise to build on an existing system and improve it over time for you too, with all upgrades guaranteed to be backwards compatible.

Types of industries that use merge conveyors

Merging conveyors are utilised across a wide spectrum of industries to optimise material handling flow and enhance operational efficiency. Some of key industries that commonly use merge conveyors include:

E-commerce and Retail Distribution Centers

Combining conveyors are essential for sorting and merging packages in e-commerce fulfilment centres and retail distribution facilities. They facilitate a smoother flow of goods, helping to support faster order fulfilment and shipment.

Manufacturing

Various manufacturing industries, including automotive and electronics, use merge conveyors to merge product streams from different production lines. This helps in consolidating materials for further processing or packaging.

Food and Beverage Processing

Merge conveyors can play a crucial role in food and beverage processing plants, allowing for the seamless merging of different product lines, such as packaging lines, sorting lines, and processing lines.

Ongoing Deliverability & Support

At MCL we treat our clients as extensions of our own team, because your success is our success. We always offer comprehensive after-sales services, including continuous improvements to guarantee your long-term success. These upgrades are designed to integrate seamlessly with previous versions of our products, ensuring compatibility with your existing workflow.

For more details, ask about our Preventative Maintenance Scheduling (PMS), and we can help you eliminate downtime and stay ahead of all the necessary upkeep.

We value building trust with our partners with reliable delivery times and quick support for emergencies. With MCL, you can trust that your investment isn't just a product, it's a partnership.

Frequently Asked Questions

HOW DO YOU CONNECT TWO OR MORE CONVEYORS INTO A SINGLE LINE?

Connecting two or more conveyor modules of similar or dissimilar construction requires careful alignment and integration, utilising mergers to ensure smooth material transfer from one system to another.

At MCL, our experienced engineers are adept at installing systems that can merge product streams, easily integrating them into existing solutions if needed.

WHAT TYPES OF CONVEYORS ARE MOSTLY USED IN A WAREHOUSE?

It really depends on the warehouse in question, as there is a huge variety in potential products that can be stored or distributed from a given warehouse.

Rollers are typically used for merge conveyor solutions, and have historically been most commonly used and well represented in warehouses - particularly those that deal with boxes and evenly-packaged goods.

Mergers are an integral part of increasing throughput, transfer rates and volume, bringing together a mix of roller technology with belt, chain, motor-driven, and/or band-driven conveyor systems to deliver highly autonomous manufacturing, processing, storage and distribution infrastructure.

The advent of high employment costs, and increased throughput/transfer rates, drive and control is needed to make these workspaces much more efficient. All of which require a solid business case for the initial investment and subsequent payback.

Get In Touch

No matter the industry or application, MCL's conveyor systems are always engineered for performance, reliability and efficiency. With our customisable solutions and expert support, we help businesses achieve their goals and cut costs while they do it.

Experience the difference with MCL - a cost-effective and efficient solution for all your conveyor needs. Contact us today to discover how we can elevate your business to new heights with our custom conveyor solutions.

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