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MOTOR-DRIVEN ROLLER CONVEYORS

MCL has been committed to motorised roller technology since its inception, offering motor-driven roller conveyor drive and control through an exclusive distribution agreement with Kyowa Manufacturing.

As an exclusive distributor of the PulseRoller Brand, MCL has access to a collaboration of three renowned global leaders in their respective fields: Kyowa Manufacturing (Japan), Industrial Software (Belgium) and Insight Automation (USA).

To date, several of MCL’s system integrator, OEM and automation partners have embraced MDR conveyor technology, supplying numerous industries and multiple sites with high spec drive and control solutions transporting heavy loads, and high volumes with accuracy, dependability and scalability.

Benefits of motor-driven roller (MDR) conveyors

  • Precision control for accurate material handling
  • Energy-efficient operation reduces power consumption
  • Modular space-saving design allows for easy adjustment and scalability
  • Quiet operation minimises workplace noise levels
  • Low maintenance requirements result in cost savings
  • Enhanced safety features ensure operator protection
  • Quick installation for faster deployment and operational efficiency
  • Increased productivity with reliable and efficient material transport

Are motor-driven roller conveyor systems right for my business?

Motor-driven roller (MDR) conveyor systems - such as those offered by MCL through our PulseRoller brand - excel in offering efficient material handling solutions, flexibility in configuration, seamless integration with other equipment, and quiet, energy-efficient operation.

Another notable advantage of PulseRoller MDR systems lies in their robust safety features and comprehensive customisation options with the dedicated support of both MCL and the internationally recognised PulseRoller brand. 

MCL has the support of PulseRoller’s vast network of product experts with over 150 collective years in materials handling. Expertise ranges from bit-level communications to mechanical and electrical engineering. 

To find out how a MDR conveyor system can help improve the efficiency of your operation, get in touch with us today.

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What PulseRoller has to offer

The PulseRoller range encompasses a family of 24 and 48-volt DC motorised-drive roller, pulse geared drives (used predominantly in devices), and controls that provide a versatile solution for a wide range of conveyor applications.

With options for motor drive rollers of various diameters, configurations, speed and torque settings, PulseRoller offers the flexibility to meet the specific requirements of many different conveyor systems. Their advanced Ethernet networked drive controllers ensure seamless integration and precise control over conveyor operations, enhancing efficiency and productivity. 

In addition to motorised-drive rollers and controllers, MCL in collaboration with PulseRoller stocks a comprehensive range of other components required for assembling and implementing motor-driven roller conveyors and systems, making them a one-stop solution provider for all your material handling needs. 

Pulse Roller

Book a free on-site consultation

Reach out now and talk to us about the possibility of booking a free on-site consultation. While on-site, we can talk you through the basics of how our systems will positively impact your efficiency with no cost to you.
Schedule your consultation

Industries that use the motor-driven roller conveyor systems

Motor-driven roller drives and controls facilitate the movement of components, parts, and finished products along assembly lines, optimising production processes and improving workflow for manufacturing facilities.

Motor-driven roller (MDR) conveyor systems can also play a crucial role in facilitating the sorting, routing, and distribution of packages and parcels with precision and speed. This makes them excellent additions to Warehousing and 3PL (third-party logistics) facilities.

Warehousing & Distribution Streamline inventory management and order fulfilment processes with conveyor systems, enhancing efficiency in warehousing and distribution operations.  
Automotive Enhance assembly line efficiency and component transportation, creating better production processes in the automotive industry.  
Manufacturing Facilitate the movement of components or finished products, while integrating seamlessly with existing automated manufacturing processes.  
Post Grading Ensure precise sorting and grading of food products, maintaining quality and consistency in post-harvest handling and processing.  
e-Commerce Expedite order fulfilment and sorting of products, enabling faster and more accurate delivery of goods upon purchase.  
Medical Safely transport medical supplies and equipment, supporting critical healthcare operations with reliable conveyor systems.  
3PL Optimise logistics and distribution, enabling efficient handling and movement of goods for third-party logistics.  
Packaging Enhance efficiency of product handling and packaging, ensuring smooth and reliable operations for a wide range of packaging sectors.  
Pharmaceutical Maintain strict adherence to quality and safety standards in pharmaceutical manufacturing and distribution by improving the precise handling of sensitive materials.  

Deal with the MDR specialists

The ongoing relationship we have with Kyowa and the PulseRoller brand ensures you receive quality products, the design know-how to install your system, and the ongoing support to make your project a success with a viable cost-effective materials handling solution. 

Reach out to us now to learn more, or explore the PulseRoller Spec Sheet for detailed 24 and 48V Roller and Drive information here.
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Ongoing Deliverability & Support

At MCL we treat our clients as extensions of our own team, because your success is our success. We always offer comprehensive after-sales services, including continuous improvements to guarantee your long-term success. These upgrades are designed to integrate seamlessly with previous versions of our products, ensuring compatibility with your existing workflow.

For more details, ask about our Preventative Maintenance Scheduling (PMS), and we can help you eliminate downtime and stay ahead of all the necessary upkeep.

We value building trust with our partners with reliable delivery times and quick support for emergencies. With MCL, you can trust that your investment isn't just a product, it's a partnership.

Frequently Asked Questions

WHAT IS A MDR PULSEROLLER CONVEYOR?

A MDR PulseRoller conveyor is a type of conveyor system that features motorised rollers. These motorised rollers enable individual control over precise sections/zones of the conveyor, allowing for very controlled and efficient material handling. MDR PulseRoller conveyors are known for their flexibility, customisation, and energy efficiency, making them suitable for various applications across different industries.
WHAT IS A MOTOR-DRIVEN ROLLER USED FOR?

Motor-driven roller conveyors are used for transporting a wide range of products, materials, and goods in industries such as manufacturing, distribution, warehousing, e-commerce, retail, and more. The main advantage of MDR's is the ability to operate with zero pressure accumulation, resulting in the maximum amount of product on the conveyor at any time. Motor-driven roller conveyor systems offer exact control over the movement of items, leading to better efficiency, throughput, and accuracy in many material handling operations.
WHAT IS THE LIFESPAN OF A MOTOR-DRIVEN ROLLER CONVEYOR?

The lifespan of a motor-driven roller conveyor can vary depending on several factors including intensity of use, maintenance practices, environmental conditions, and more. 

Typically, MDR conveyors are designed and built to withstand heavy-duty operations and provide long-term reliability. With regular maintenance, timely repairs, and proper care, a well-maintained MDR  conveyor can last for many years, ensuring continuous and efficient material handling operations for your business. 

Get In Touch

No matter the industry or application, MCL's conveyor systems are always engineered for performance, reliability and efficiency. With our customisable solutions and expert support, we help businesses achieve their goals and cut costs while they do it.

Experience the difference with MCL - a cost-effective and efficient solution for all your conveyor needs. Contact us today to discover how we can elevate your business to new heights with our custom conveyor solutions.