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ROLLER CONVEYORS


The MCL mission is to be the ideal long-term partner for delivering innovative roller conveyor solutions, designed to optimise your material handling operations with precision and efficiency.


Enjoy easy material handling thanks to our personalised solutions - all our conveyors can be customised to meet your exact needs. We offer an extensive range of roller conveyor solutions from heavy duty roller conveyors, to warehouse roller conveyors for sorting and diverting systems.

We also offer maintenance and support - if you need replacement conveyor rollers of any diameter, length, bearing type, tube or shaft material, we can help.

Benefits of roller conveyors

  • Streamlined material handling process.

  • Enhanced efficiency and productivity.

  • Versatile solutions adaptable to various industries.

  • Cost-effective transportation of goods.

  • Reliable and easy-to-maintain system.

  • Customisable to suit specific needs and preferences.

  • Supported by expert maintenance from our team.

Are roller conveyor systems right for my business?

Roller conveyor systems offer versatility and long-term reliability, reducing your operational expenses over time.

With simple designs and fewer moving parts, roller conveyors are easy to maintain and repair, reducing downtime and associated costs. This makes them ideal for:

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Reach out now and talk to us about the possibility of booking a free on-site consultation. While on-site, we can talk you through the basics of how our systems will impact your efficiency with no cost to you.
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Roller conveyor types

Roller conveyors come in many shapes and sizes and can vary in use. 

Explore our range of options below:

HELICAL GRAVITY 180
Gravity Roller Conveyor

Using gravity to power its motion, this conveyor system relies on a series of rollers to move materials or products along a predetermined path. Great for helping operators move objects and materials.
(6) TANGENGTIAL CHAIN CONV WITH STANDS
Tangential Chain Roller Conveyor

This conveyor system features a chain-driven design, with rollers positioned at a tangent to the chain, allowing for smooth and precise movement of items. Suitable for heavy-duty applications requiring controlled transportation.
(8) AC Driven Daisy Chain Roller Conveyor
Daisy Chain Roller Conveyor

Named for its interconnected design resembling a daisy chain, this conveyor system utilises a series of rollers linked together to provide continuous movement of goods. Offers versatility and flexibility for various material handling tasks.
(2) 3.2M DC RB 100P_WITH STANDS
Round Band Roller Conveyor

Characterised by its round band-driven mechanism, this conveyor system uses a continuous loop band to drive the rollers, ensuring consistent and reliable transportation of items. Suitable for light to medium weight applications.
(3) 3.2M DC PJ 100P_WITH STANDS
PolyV Belt Roller Conveyor

This conveyor uses a multi-ribbed belt to drive the rollers, offering enhanced traction and efficiency. Ideal for applications requiring precise control and a consistent flow of goods.
(2) DCRB 90 BEND WITH STANDS
Tapered Roller Conveyor

Featuring tapered rollers that facilitate the gradual movement of items from a wider end to a narrower end. Perfect for sorting and merging applications, and for curve conveyors to keep the orientation of the product correct.
(7) 3M BDR WITH STANDS
Lineshaft (Band Driven) Roller Conveyor

This conveyor system utilises a driveshaft to power multiple rollers along the conveyor length. Offers energy-efficient and cost-effective conveying for heavy materials.
(5) 24vDC Driven Merge Conveyor
24vDC Driven Roller Conveyor

Powered by 24-volt direct current motors, this conveyor system (also called MDR, or Motor-Driven Rollers) provides efficient and low-maintenance transportation of goods. Offers flexibility and scalability for dynamic material handling environments.
(8) PALLET ROLLER CONVEYOR WITH STANDS
Pallet Roller Conveyor

Specifically designed for handling palletised loads, this conveyor system features heavy-duty rollers capable of supporting large and bulky items. Ideal for warehouse, distribution, and manufacturing applications requiring pallet handling capabilities.

Roller conveyor system manufacturing options

  • Powder Coated Mild Steel

    Reliable and cost-effective, our powder-coated mild steel roller conveyors offer durability and versatility for various industrial applications.

  • Stainless Steel (304 and 316)

    Engineered for corrosion resistance, our stainless steel conveyors ensure optimal performance in washdown and pharmaceutical environments, and some food processing environments.

  • Aluminium

    Our aluminium conveyors are designed for ultra-light applications, offering ease of handling and installation without compromising on strength.

  • Galvanised Steel

    Robust and weather-resistant, our galvanised steel conveyors are ideal for outdoor and industrial settings, providing durability and longevity.

Roller conveyor modular options

Customise your conveyor system even further with our modular options:

  • Construction
  • Dimensions
  • Mechanisms
  • Automation
  • Speed Controls

Construction

Choose from mild steel (powder coated), stainless steel, or aluminium profile construction for durability and suitability to your environment

Dimensions

Tailor your conveyor to virtually any width or length, ensuring it fits seamlessly into your operation. In the case of these conveyors, this includes the length and diameter of the rollers.

Mechanisms

Choose from a variety of drive types - including lineshaft, drive bands, polyV belts, chain materials, MDR rollers and/or motor gearboxes.

Automation

Opt for fully or semi-automated controls, with options for line control and variable speed controls to optimise productivity.

Speed Controls

Customise your roller conveyor with variable speed controls so you have exactly as much variation as you need when operating your equipment.

Carton handling 2

Get a free quote

Ready to enhance your material handling processes with our roller conveyor solutions? Contact us today for a free quote and discover the MCL difference.
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Industries that use roller conveyor systems

A few industries that commonly use roller conveyors are warehousing, post-grading, 3PL, and packaging. Any industry that needs to move regularly shaped objects or packaged goods can make use of these systems.

Warehousing & Distribution Streamline inventory management and order fulfilment processes with conveyor systems, enhancing efficiency in warehousing and distribution operations.  
Manufacturing Facilitate the movement of components or finished products, while integrating seamlessly with existing automated manufacturing processes.  
Post Grading Ensure precise sorting and grading of food products, maintaining quality and consistency in post-harvest handling and processing.  
e-Commerce Expedite order fulfilment and sorting of products, enabling faster and more accurate delivery of goods upon purchase.  
3PL Optimise logistics and distribution, enabling efficient handling and movement of goods for third-party logistics.  
Packaging Enhance efficiency of product handling and packaging, ensuring smooth and reliable operations for a wide range of packaging sectors.  

Deal with the roller conveyor specialists

At MCL, we're committed to providing exceptional conveyor solutions that create value for your business. 

Contact us today to learn more about our heavy duty roller conveyor systems and get ready to experience a whole new dimension of material handling efficiency.

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Ongoing Deliverability & Support

At MCL we treat our clients as extensions of our own team, because your success is our success. We always offer comprehensive after-sales services, including continuous improvements to guarantee your long-term success. These upgrades are designed to integrate seamlessly with previous versions of our products, ensuring compatibility with your existing workflow.

For more details, ask about our Preventative Maintenance Scheduling (PMS), and we can help you eliminate downtime and stay ahead of all the necessary upkeep. 

We value building trust with our partners with reliable delivery times and quick support for emergencies. With MCL, you can trust that your investment isn't just a product, it's a partnership. 

Frequently Asked Questions

WHERE ARE ROLLER CONVEYORS USED?

Roller conveyors commonly have crucial applications in warehouses, distribution centres, manufacturing facilities, 3PL operations and even airports. 

Roller conveyors are used to easily move objects of varying weights for tasks such as order fulfilment, pallet handling, package sorting, assembly lines or bulk transportation of goods. Their versatility makes them extremely useful across a wide range of industries.
WHAT ARE THE ADVANTAGES OF ROLLER CONVEYORS?

Roller conveyors offer numerous advantages in material handling. They provide smooth and efficient transportation of goods, minimising friction while also helping to reduce the risk of damage to products. 

Roller conveyors are versatile, and capable of handling a wide range of items such as boxes, cartons, pallets, and more. They're a cost-effective option for organising the layout of a sorting or storage facility, with low maintenance requirements and a long service life.

Additionally, roller conveyors can be customised to fit specific layout requirements, offering a lot of design flexibility.
WHAT ARE THE FEAUTRES OF ROLLER CONVEYORS?

Roller conveyors consist of a series of rollers mounted on a frame, allowing goods to be transported smoothly along a predetermined path. 

Roller conveyors can be gravity-driven or powered, offering many different ways to include them in your operation. They are available in various configurations, including straight sections, curves and merges, in order to accommodate a wide range of different layout requirements. 

One of the strongest features of roller conveyors is in their adaptability, which sees them suitable for a wide range of applications in industries such as warehousing, manufacturing, distribution and logistics.

Get In Touch

No matter the industry or application, MCL's conveyor systems are always engineered for performance, reliability and efficiency. With our customisable solutions and expert support, we help businesses achieve their goals and cut costs while they do it.

Experience the difference with MCL - a cost-effective and efficient solution for all your conveyor needs. Contact us today to discover how we can elevate your business to new heights with our custom conveyor solutions.