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BOTTLING LINES

Bottling lines are complex systems designed for the automated production of bottled beverages and other liquids. These systems are integral to industries such as beverages, pharmaceuticals and cosmetics, where precise filling, capping, labelling and packaging are essential parts of the production process, and need to be carried out accurately and with consistency. 

Bottling line conveyors are a great way to achieve this consistent accuracy, by helping manage the production and movement of bottled goods with ease. 

MCL and its system integrator, OEM and automation partners are available to assist you with your productivity improvement journey. 

Benefits of bottling line machines

  • Significantly boosts production efficiency.
  • Minimises downtime.
  • Better quality control.
  • Precise measurements.
  • Modular designs allow for easy scalability.
  • Reduced labour costs.
  • Better safety and hygiene.
Bottling Lines

Is a bottling line system right for my business?

Whether you're a beverage manufacturer looking to scale up production or a pharmaceutical company aiming for precise liquid handling, MCL's bottling line solutions are always tailored to meet your specific requirements. We consult closely with you to understand the unique needs of your business, providing tailored solutions that enhance the productivity and profitability of your operation.

Book a free on-site consultation

Reach out now and talk to us about the possibility of booking a free on-site consultation. While on-site, we can talk you through the basics of how our systems will impact your efficiency with no cost to you.

Types of bottling line machines

MCL offers a variety of solutions to suit different applications within your bottling plant. 

Click on each type below to learn more:

  • VERTICAL CASE ELEVATOR

    A vertical elevator efficiently transports packaged bottles or containers between different levels within a facility, optimising space utilisation in bottling plants and other production environments.

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  • BELT CONVEYORS

    Bottling line belt conveyors are predominantly modular plastic belt or slat chain belt conveyors. These provide seamless transport of either bottles or containers around your facility.

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  • ROLLER CONVEYORS

    Roller conveyors in bottling lines facilitate the movement of packaged bottles, often cases. They use a predefined path of mounted rollers to move cases from one area to another.

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  • DEVICES

    Specialised devices can be added to perform specific tasks such as diverting or sorting bottles, enhancing operational efficiency and functionality across your production line.

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Get a free quote

Looking for better material handling systems with easy integration? Get a free quote today and discover tailored conveyor solutions for your business with MCL.

Types of industries that use automated bottling line equipment

MCL offers a range of bottling line systems that cater to diverse industries. While we don’t supply machinery specifically for bottling itself, such as bottled water filling machines, we do deliver product movement solutions that can be used for designing automated bottling systems, useful across multiple sectors. 

Our systems are also designed to be accommodating for various bottle sizes and shapes, and they can be easily integrated into an existing production setup if needed.

Manufacturing Facilitate the movement of components or finished products, while integrating seamlessly with existing automated manufacturing processes.  
Post Grading Ensure precise sorting and grading of food products, maintaining quality and consistency in post-harvest handling and processing.  
Medical Safely transport medical supplies and equipment, supporting critical healthcare operations with reliable conveyor systems.  
Pharmaceutical Maintain strict adherence to quality and safety standards in pharmaceutical manufacturing and distribution by improving the precise handling of sensitive materials.  
Learn More Learn more about how Modular Conveyors LTD can help your industry. Learn More

Deal with the bottling line conveyor specialists

Ready to enhance your bottling operations? Schedule a free on-site consultation with our experts. We'll assess your current setup, discuss your goals and propose solutions to streamline your processes and maximise your output. 

To find out more about our bottling line design services, contact our team today.

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Ongoing Deliverability & Support

At MCL we treat our clients as extensions of our own team, because your success is our success. We always offer comprehensive after-sales services, including continuous improvements to guarantee your long-term success. These upgrades are designed to integrate seamlessly with previous versions of our products, ensuring compatibility with your existing workflow.

For more details, ask about our Preventative Maintenance Scheduling (PMS), and we can help you eliminate downtime and stay ahead of all the necessary upkeep.

We value building trust with our partners with reliable delivery times and quick support for emergencies. With MCL, you can trust that your investment isn't just a product, it's a partnership.

Frequently Asked Questions

WHAT IS A BOTTLING LINE CONVEYOR SYSTEM?

A bottling line conveyor system is a specialised assembly of conveyor belts and related equipment designed to automate the process of bottling beverages or other liquids. 

WHAT IS BOTTLING LINE EQUIPMENT USED FOR?

We partner with specialty equipment manufacturers, system integrators and automation businesses to deliver turnkey solutions for bottling line equipment. Our systems are designed to move your product between the different stages of bottling, which typically include:

  • Filling: Bottling lines include machinery that accurately fills bottles with liquid. This process may involve measuring volumes precisely to ensure consistency across batches.
  • Capping: After filling, bottles move to capping machines to securely seal them. This step ensures product freshness and prevents leakage during storage and transportation.
  • Labelling: Bottles then pass through labelling equipment that applies branded labels with product information, barcodes and potentially other regulatory details too. This step is crucial for marketing, traceability and legal compliance.
  • Packaging: Once labelled, bottles are typically grouped into packs (such as cartons or cases) for more efficient handling and distribution. Automated packaging equipment streamlines this process, ensuring products are ready for shipment quickly and safely.
WHAT IS THE EXPECTED LIFESPAN OF A BOTTLING LINE SYSTEM?

The expected lifespan of a bottling line system can vary depending on several factors, including the maintenance practices used in the facility, and the operational conditions they need to work in. Generally, a well-maintained and modern bottling line system can have a lifespan ranging from 10 to 20 years or more. Below, we’ll break down a few of the most common factors for increasing the lifespan of conveyor equipment.

Maintenance Practices: Bottling lines are required to follow strict hygiene standards and washdown procedures. Regular maintenance, including lubrication, cleaning and periodic inspection, is crucial for extending the lifespan of equipment. Proper upkeep prevents premature wear and identifies potential issues early. MCL offers easy, ongoing maintenance as part of our proactive service. 

Operational Conditions: Environmental factors such as temperature, humidity levels and exposure to corrosive substances can impact equipment durability too. Systems operating in more controlled environments typically experience less wear and tear.

Usage Intensity: The frequency and intensity of use also affects lifespan. High-volume production lines may experience more rapid wear on some components compared to lower-volume operations.

Get In Touch

No matter the industry or application, MCL's conveyor systems are always engineered for performance, reliability and efficiency. With our customisable solutions and expert support, we help businesses achieve their goals and cut costs while they do it.

Experience the difference with MCL - a cost-effective and efficient solution for all your conveyor needs. Contact us today to discover how we can elevate your business to new heights with our custom conveyor solutions.