Skip to content
IMG_5659

AUTOMATION SYSTEMS

Here at MCL, we pride ourselves on delivering great products and great service. Our conveyor automation systems are no exception - we partner with system integrators, OEM and automation businesses to tailor our solutions to meet the unique needs of your business, ensuring seamless integration and optimal performance. 

This partnered approach to automation projects enables all parties to focus on their core competencies and specialist skill sets. With our extensive experience and dedication to innovation, MCL is your trusted partner in designing, installing or modifying automated warehouse conveyor systems. 

Whether you need to install new automated pallet conveyor systems, want to expand an automated sorting conveyor system or plan to develop an entire production line from scratch, we can help - no job is too simple or complex. We collaborate with our extensive network of world-leading system integrators and specialist machinery manufacturing partners to deliver a tailored solution, no matter your industry.

Benefits of automated conveyor systems

  • Reduces sorting time, boosting productivity.
  • Minimises error for more precise sorting.
  • Reliable and reduces downtime.
  • Easily adaptable to handle higher volumes as the business grows.
  • Processes large numbers of items quickly.

Is an automated conveyor system right for my business?

Implementing automation systems offers numerous benefits that can transform your business. Automated conveyor systems are typically sought after to enhance productivity by reducing manual labour and minimising errors.

Whether you are in manufacturing, distribution, logistics or any other industry that requires precise product handling, our automated conveyor systems can significantly benefit your operation. 

For instance, automated conveyor systems can offer innovative control options, and provide other cutting-edge technologies for sorting, weighing, diverting and more. MCL's expertise as an automated conveyor systems manufacturer ensures that we can always provide customised solutions tailored to the specific needs of your business.

IMG_5633

Book a free on-site consultation

Reach out now and talk to us about the possibility of booking a free on-site consultation. While on-site, we can talk you through the basics of how our systems will impact your efficiency with no cost to you.

Types of conveyor sorting systems and their applications

MCL offers a wide range of automation systems designed to meet the needs of various industries. Our automated pallet conveyor systems are perfect for handling heavy loads and streamlining pallet transportation. 

Automated conveyor systems ensure efficient and accurate transport, sortation, and accumulation of products, improving overall workflow. Each system is engineered for optimal performance and durability, making them suitable for a wide range of applications.

The following examples are types of conveyors and equipment which can either be supplied independently to perform a specific automated task, or used in combination with one another, comprising a fully integrated and automated solution - such as those seen in large processing, warehouse and distribution businesses.

  • Vertical Case Conveyor
  • Belt Conveyor
  • Chain Conveyor
  • Roller Conveyor
  • Devices

Vertical Case Conveyor

Vertical case elevators move cases or boxes between different levels within a facility, optimising your floor space usage.

Belt Conveyor

Belt conveyors ensure smooth and continuous transport of materials over long distances or between various levels, ideal for a very diverse range of businesses.

Chain Conveyor

Chain conveyors use chains to move materials along a specified path, offering reliability for transporting heavy or bulky items in production and assembly lines.

Roller Conveyor

Roller conveyors use mounted rollers to transport goods along a fixed path, accommodating various product sizes and offering flexible material handling solutions.

Devices

Specialised devices integrated into conveyor systems can perform specific tasks like diverting, sorting or accumulating products, enhancing functionality in automated environments.

Types of industries that use conveyor sorting systems

MCL's automation systems are used across a wide range of industries, including manufacturing, distribution, logistics, pre and post-harvest grading, carton handling, palletising and more. 

At MCL, our conveyor sorting system solutions are designed to meet the unique challenges of each industry, providing efficient and reliable product handling. 

Warehousing & Distribution Streamline inventory management and order fulfilment processes with conveyor systems, enhancing efficiency in warehousing and distribution operations.  
Mining Improve material handling and transportation of ores and minerals, optimising both productivity and safety in mining operations.  
Automotive Enhance assembly line efficiency and component transportation, creating better production processes in the automotive industry.  
Manufacturing Facilitate the movement of components or finished products, while integrating seamlessly with existing automated manufacturing processes.  
Post Grading Ensure precise sorting and grading of food products, maintaining quality and consistency in post-harvest handling and processing.  
e-Commerce Expedite order fulfilment and sorting of products, enabling faster and more accurate delivery of goods upon purchase.  
Medical Safely transport medical supplies and equipment, supporting critical healthcare operations with reliable conveyor systems.  
3PL Optimise logistics and distribution, enabling efficient handling and movement of goods for third-party logistics.  
Packaging Enhance efficiency of product handling and packaging, ensuring smooth and reliable operations for a wide range of packaging sectors.  
Pharmaceutical Maintain strict adherence to quality and safety standards in pharmaceutical manufacturing and distribution by improving the precise handling of sensitive materials.  
Learn More Learn more about how Modular Conveyors LTD can help your industry Learn More

Learn more about our automation systems and partners

Interested in learning more about MCL's automation systems, our automation partners and system integrators, and how they can work in unison to significantly improve the efficiency of your operation? 

Request a free quote today and let our team provide you with a customised solution that meets your needs and budget. 

_KES6355 Edited

Ongoing Deliverability & Support

At MCL we treat our clients as extensions of our own team, because your success is our success. We always offer comprehensive after-sales services, including continuous improvements to guarantee your long-term success. These upgrades are designed to integrate seamlessly with previous versions of our products, ensuring compatibility with your existing workflow.

For more details, ask about our Preventative Maintenance Scheduling (PMS), and we can help you eliminate downtime and stay ahead of all the necessary upkeep.

We value building trust with our partners with reliable delivery times and quick support for emergencies. With MCL, you can trust that your investment isn't just a product, it's a partnership.

Frequently Asked Questions

WHAT IS AN AUTOMATED CONVEYOR SYSTEM?

An automated conveyor system is a mechanical handling system that uses automated processes to move goods and materials within a facility. 

Automated conveyor systems are designed to streamline the transportation of products, components, or raw materials efficiently and with minimal manual intervention.

WHAT IS AN AUTOMATED CONVEYOR SYSTEM USED FOR?

Automated conveyor systems are used in a variety of industries to enhance operational efficiency and accuracy. They are commonly employed for:

  • Material handling: Efficiently transporting raw materials, components and finished products within a facility.
  • Sorting and distribution: Automating the sorting and distribution of products based on predefined criteria, improving accuracy and speed.
  • Palletising: Streamlining the process of stacking products on pallets for storage or shipping.
  • Packaging: Integrating with automated packaging systems to ensure products are packaged quickly and accurately.
WHAT IS THE EXPECTED LIFESPAN OF AN AUTOMATED CONVEYOR SYSTEM?

Generally, well-maintained automated conveyor systems can last between 15 to 20 years. Regular maintenance and upgrades when needed can significantly extend the system's operational life, ensuring long-term reliability and efficiency. 

As such, here at MCL, we provide a proactive maintenance service as part of our offering.

Get In Touch

No matter the industry or application, MCL's conveyor systems are always engineered for performance, reliability and efficiency. With our customisable solutions and expert support, we help businesses achieve their goals and cut costs while they do it.

Experience the difference with MCL - a cost-effective and efficient solution for all your conveyor needs. Contact us today to discover how we can elevate your business to new heights with our custom conveyor solutions.